Continuous on-site PDCA with the cooperation of customers and JRC will improve the safety and productivity of the entire conveyor facility and create new cost-benefits.
In addition, through a series of solutions, knowledge of conveyor operation is accumulated, so that it can be applied to other lines, contributing to environmental improvement and cost reduction on a corporate scale.
Investigation and inspection
Proposals for Resolving Issues and Problems
First, our staff actually visits the customer's site and conducts conveyor inspections to identify specific problems.
The results of the inspection are brought back to our office, and after consultation with specialized departments, optimal solutions are formulated considering the specifications of the customer's conveyor, the environment of use, and the budget, etc. We will submit the content as an "inspection report and improvement proposal" together with an estimate.
Implementation of countermeasures
Implementation of optimal measures in consideration of both daily maintainability and safety
After agreeing on our proposals, we will replace existing products and introduce and install various functional products to maximize our strategy.
As the cause of conveyor trouble is complicatedly entangled, the product may be replaced or installed in addition to the place where the apparent symptom occurs.
If necessary, installation instruction and installation procedures for the product are also available.
Progress observation
(Periodic inspection)
Verification of improvement effects of introduction
After executing the strategy, check and verify the presence or absence of improvement effects. Problems may be dramatically improved immediately after the product is introduced. However, if the presymptom is complex and serious, it may take a certain period before the effect can be confirmed.
We also conduct continuous visits and counseling as a "periodic inspection" in such cases.
Evaluation of the effect
(Further improvement)
Feedback on improvement effects to customers,
Creating Further Advantages
A series of results from before the execution of the strategy to the end of progress observation are feedback to the customer in a "before and after" form of material showing concrete figures.
If the effectiveness of the improvement is limited or if new improvements arise, we will review the initial strategy and repropose a new strategy for the full resolution of the problem.
